Opis
2027 Opel Astra Final Assembly 🇩🇪 | Rüsselsheim plant.
This video shows the final assembly and Quality Shop stages of the new Opel Astra at the Rüsselsheim plant in Germany. You’ll see the key steps on the line — chassis module build, body-to-chassis marriage, interior/exterior installation stations, and the full Quality Shop routine: headlight/electronics setup, rain test, final inspection, and the factory test drive.
We also show how different Astra powertrains are prepared on the line (hybrid, diesel, plug-in hybrid, and electric) before the car is released for delivery.
0:00 🏭 Assembly begins — body arrives
0:16 🚪 Temporary door removal (assembly access)
1:31 🖥 Dashboard / cockpit module installation
2:57 🪟 Windshield installation
4:05 ⚡ Preparing diesel, hybrid & electric drive units
4:43 ⚙️ Installing the transmission to the engine
5:19 🌫 Exhaust aftertreatment installation
6:20 🔧 Chassis module preparation
7:18 🏗 Petrol hybrid powertrain into the chassis module
7:40 🛢 Diesel powertrain into the chassis module
8:05 ⚙️ Diesel engine + exhaust system + fuel tank assembly
8:38 ⚡ Petrol hybrid + exhaust system + fuel tank assembly
10:11 ✅ Chassis module quality check
10:58 🔩 Body-to-chassis marriage (EMP2)
12:02 🚗 Overhead body transport system
12:27 💡 Front headlight installation
13:05 🧩 Front & rear bumper installation
14:01 🛞 Wheel installation
14:57 💺 Front seat installation
16:12 🚪 Door reinstallation
17:20 🏁 Final assembly line
17:34 ✅ Vehicle enters the Quality Shop
17:41 💡 Headlight & electronics settings
18:19 🌧 Rain test (tightness)
18:53 🔍 Final exterior & interior checks
19:56 🛣 Factory test drive
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