Description
We sit down with Dimitris Katsanis, one of the most influential yet unsung engineers in modern cycling history. From secret carbon-composite breakthroughs with Team GB’s "Secret Squirrel Club" to 3D-printed world-record bikes for Bradley Wiggins and Filippo Ganna, Dimitris shares his journey pushing the boundaries of speed. Learn how frame stiffness, resin chemistry, custom-fit aerodynamics, and future regulations are shaping the next era of cycling technology.
Chapters: ⏱️
00:00 - Introduction: Meet Cycling's Secret Genius
01:38 - Dimitris’ Early Racing Career in Greece
04:12 - Building First Steel Frames & Studying Composites
09:22 - Why Carbon Fibre Resin Matters More Than Fibre Strength
13:40 - Inside British Cycling’s "Secret Squirrel Club"
18:50 - Pioneer of 3D Printed Metal Bike Parts & Hour Records
40:33 - Skin Suits, Aerodynamics & The Jason Quilly Story
46:01 - What Will Bikes Look Like in 10 Years?
53:56 - Does Frame Stiffness Really Make You Faster?
01:10:56 - The Hardest Engineering Challenge: Carbon Cranks
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Dimitris said customised, 3D-printed bikes tailored to each rider's body and power output will define the future of high-performance cycling. Do you think total personalisation is worth it, or should the UCI keep stricter price caps to prevent 'death by CFD'? Let us know your thoughts below!
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