Description
FANUC Authorized System Integrator Pearson Packaging Systems developed an automated robotic palletizing solution featuring a FANUC M-710iC robot to improve throughput, maximize uptime and simplify product changeovers in end-of-line packaging operations.
The system automatically handles sealed RSC corrugated shipping cases and palletizes multiple case sizes onto transport-ready pallet loads. A single FANUC M-710iC robot serves two independent floor-level pallet build stations, allowing continuous operation while completed pallets are exchanged. This dual-station configuration eliminates the downtime commonly associated with single-station palletizers and helps manufacturers maintain consistent production rates across a wide range of SKUs.
Designed for flexibility and ease of operation, the system utilizes a vacuum end-of-arm tool, a pneumatic case crowder and Pearson's User-Centric Design HMI. Case-specific pallet patterns, layer counts and robot pick parameters are stored as recipes, enabling operators to switch products through a simple HMI selection rather than mechanical changeovers.
Key Benefits
• Continuous Palletizing: Dual floor-level build stations allow pallet changes at one station while production continues at the other.
• Increased Throughput: Dual-pick capability maintains productivity when handling smaller case sizes.
• Flexible Multi-SKU Operation: Stored palletizing recipes simplify changeovers and support multiple case sizes.
• Accurate Case Placement: Pneumatic case crowder squares and aligns every case prior to pick.
• User-Friendly Operation: Graphical diagnostics and guided fault recovery reduce troubleshooting time and training requirements.
• Compact Footprint: Delivers continuous palletizing performance without requiring a pallet conveyor system.
About Pearson
Pearson Packaging Systems has supported CPG, food and beverage, household, industrial, and manufacturers for 70+ years by automating and optimizing secondary packaging and end-of-line operations. Our equipment is engineered to maximize uptime, reduce labor dependency, and deliver predictable throughput across 24/7 production.